 |
|
|
|
±â¼ú ¼Ò°³  °³¹ßÁ¦Ç°
Manifold
|
|
|
|
 |
|
 |
|
|
|
 |
 |
 |
|
Manifold is a car
part built in the
engine to distribute
the mixed gas following
the car stroke. This
used to be manufactured
in various post processes
using an aluminum
cast in advanced countries.
Now, as the car body
has been lightened
and the manufacturing
processes have been
shortened to focus
on the improvement
of the unit price
of the product, productivity,
and functions, such
advanced countries
as Germany are developing
new Manifolds. In
the domestic car industry,
the effects of competitiveness
and cost saving are
admitted and the Manifold
product and moulds
are under development.
The basic material
is PA66+GF30%. The
top and bottom type
products are manufactured
using Vibration Welding
method. |
|
|
|
|
  |
|
|
|
 |
 |
|
The
manifold mould is an injection
mould with the functions
to distribute mixed gas
to the cylinders. This is
situated in the car engine.
|
|
|
| |
|
|
|
-Lightening
car body
- Lowered unit price of
the products caused by shortened
post processes
- Productivity improvements
- Function improvements
- The top and bottom parts
of the products are manufactured
using Vibration Welding
methods |
|
 |
|
 |
 |
|
- Substitution
for imports :
Assuming about 300,000 car units
are built per one model, the substitution
effect by replacing aluminum material
with the localized plastic Manifold
will be tremendous.
- Export : The development of
the Manifold mould will make it
possible to compete with a moulding
company supplying Manifolds to
the world-class renowned car makers,
which means JYSolutec will be
able to provide Manifolds to them
as well. |
|
|
  |
|
|
|
 |
 |
 |
|
As
plastic material, designing,
and moulding technologies
are developed further, many
substitute items from car
Manifolds to various parts
are expected to be developed |
|
|
|
|
|
 |
 |
|
Based on experience
in mould manufacturing, imported
moulds manufactured in advanced
countries such as Germany were
designed, modeled, and processed
by domestic technology.
The initial Manifold mould designed
in the engine had a simple shape.
However, the products replacing
the existing aluminum Manifolds
should be installed under the
same specs as the car engine installation
parts.
Thus, the domestic technologies
such as securing space with tools,
basic technology development and
3D-shaped processing.
(Structure: Top Slide, Slide,
Hydraulic Cylinder, Taper Block) |
|
|
 |
 |
|
The
high precision moulds such as
semi-conductor bits moulds and
connector moulds are localized.
Further research and review are
done for the development of the
substitute items for the imported
products and localization. |
|
|
  |
|
|
|
|
|
|
|
|
|